Rufe Hasumiyar sanyaya Don Kettle Reaction

 

Kamar yadda ainihin kayan aikin amsawa a cikin sinadarai, magunguna, sabbin kayan aiki da sauran masana'antu, kettles na amsawa suna haifar da zafi mai zafi yayin aiwatar da exothermic kamar polymerization, nitration da hadawan abu da iskar shaka, wanda ke buƙatar madaidaicin sarrafa zafin jiki. Yanayin zafin da ba a kula da shi ba na iya haifar da guduwa, haɓaka ta -samfuri har ma da hatsarori na aminci. Yana nuna fasahar musanyar zafi guda biyu{3}, rufaffiyar hasumiya mai sanyaya sun zama mafita da aka fi so don tsarin sanyaya wutar lantarki, tabbatar da tsaftar kafofin watsa labarai yayin da ake samun ingantaccen aiki, ceton kuzari, aminci da kwanciyar hankali.

 

 

1. Babban Ƙa'idar: Dual{1}

 

 

Ba kamar buɗewar hasumiya masu sanyaya ba tare da sanyayawar fesa kai tsaye,rufaffun sanyaya hasumiya sun daukoƙirar ciki - madauki da na waje{1}} madauki biyu{2} ƙirar tsarin, daidai cika ƙaƙƙarfan ƙa'idodin tsaftar kettles.

 

 

Tsarin Zagayawa	Gudun Aiki	Babban Amfani	Abubuwan Da Ya Kamata Aiki Kettle Scenarios
Zagawar Ciki	Reaction kettle jaket/ nada → rufaffiyar sanyaya hasumiya mai nada → baya zuwa dauki, tare da taushi ruwa/tsari ruwa a matsayin matsakaici	Rufe cikakke, babu lamba tare da iska ko ƙazanta, gurɓataccen yanayi	Maɗaukakin watsa labarai mai tsafta-, ruwa mai lalata, abubuwa masu ƙonewa da fashewar abubuwa
Wajewar Waje	Fesa ruwa yana samar da fim ɗin ruwa akan saman hasumiya mai sanyaya → tilasta samun iska da zubar da zafi ta fan	Musanya zafi kai tsaye, zafi yana canjawa ta hanyar coils ba tare da gurɓata matsakaicin madadi na ciki-	Yanayin da ke buƙatar anti{0}}ƙasa da kuma kariya{1}}lalata ga bututun kettle

 

Yayin musayar zafi, zafi daga ciki{0}matsakaici na kewayawa yana canzawa ta bangon murɗa zuwa waje{1}}fim ɗin ruwan kewayawa. Fim ɗin ruwa yana ɗaukar zafi ta hanyar ƙawance, kuma fan yana fitar da iska mai zafi da ɗanɗano don samun sanyaya. Wannan ƙira tana kiyaye matsakaicin kewayawa na ciki- tsafta, yana hana ƙira da toshewa a cikin jaket ɗin amsawa, kuma yana rage yawan ruwa zuwa 1/10 na buɗaɗɗen hasumiya mai sanyaya, rage farashin aiki sosai.

 

 

2. Yanayin Aikace-aikacen da Zaɓin Maɓalli don Kettles Reaction

2.1 Yawan Yanayin Aikace-aikace

 

Batch Reaction Kettle Control Temperature Control: Dynamically daidaita sanyaya iya aiki ga 500-5000L dauki kettles, sarrafa zafin jiki hawa da sauka a cikin ± 1 digiri , dace da lafiya sinadaran matsakaici kira, polymerization da sauran matakai.

Tsarin Ra'ayin Ci gaba: Yana ba da tsayayyen ruwa mai sanyi{0} don ci gaba da samarwa, yana tabbatar da yanayin zafi iri ɗaya a cikin injina da kuma guje wa jujjuyawar aiki da ke haifar da zafi na gida, ana amfani da shi sosai a tsaka-tsakin magunguna da sabbin kayan samarwa.

Matsakaici Na Musamman: Yana ɗaukar ruwa mai lalata (acid / alkali), ethylene glycol, mai canja wurin zafi da sauran kafofin watsa labarai na musamman; lalata{0}}karfe mai juriya (316L bakin karfe, gami da titanium) yana tsawaita rayuwar sabis.

 

2.2 Ma'aunin Zabin Mahimmanci

 

Lissafin zafi: Ƙaddara ta hanyar ɗaukar nauyin zafi mai zafi tare da dabaraQ = m×c×Δt(m: matsakaicin matsakaiciyar kwarara, c: takamaiman ƙarfin zafi, Δt: bambancin zafin jiki). Ana ba da shawarar gefen aminci na 10-20%. Misali, tukunyar amsawa ta 1000L don polymerization (≈200kW zafi load) yana buƙatar rufaffiyar hasumiya mai sanyaya tare da zubar da zafi Mafi Girma ko daidai da 240kW.

Zazzabi Mai Shigarwa/Mashafi: Standard zane: mashigai 37 digiri, kanti 32 digiri; yanayin yanayin kusanci (bambanci tsakanin ruwan fita da jika na yanayi{2}} zazzabin fitila) ana sarrafa shi a digiri 3-7 don biyan buƙatun sanyaya a cikin yanayin zafi mai girma-.

 

Zaɓin kayan aiki:

Yanayin aiki na yau da kullun: 304 bakin karfe coils, farashi{1}} mai tasiri;

Lalata/Maɗaukaki{0}Sharuɗɗan tsafta: 316L bakin karfe, jan ƙarfe{2}} nickel gami ko titanium, lalata{3}}mai jurewa da ƙazanta{4} kyauta;

Fashewa -Yankin hujja: fashewa{1}} magoya bayanta da injuna masu dacewa da ATEX, OSHA da sauran ka'idojin masana'antu.

Tsarin Gudanarwa: An sanye shi da tsarin sarrafa hankali na PID, ainihin{0}}lokaci yana lura da yanayin zafi na kettle da hasumiya mai sanyaya, yana daidaita saurin fanka ta atomatik da fesa ƙarar ruwa don daidai da nauyin zafi, yana guje wa yin sanyi ko fiye da zafi.

 

3. Shigarwa da Aiki & Maintenance Mahimmanci

3.1 Ƙayyadaddun shigarwa

 

Bukatun tushe: Ƙarfin ginin ginin hasumiya ya dace da nauyin kayan aiki da nauyin aiki; kankare tushe da aka ba da shawarar tare da kuskuren lebur Kasa da ko daidai da 5mm.

Tsarin sararin samaniya: Nisa tsakanin hasumiya da bango / cikas Mafi girma ko daidai da faɗin hasumiya sau 1.5 don isasshiyar samun iska; Hanyar kulawa Mafi girma ko daidai da 1.2m don shigar da hasumiya masu yawa a layi daya.

Haɗin bututun: Ciki - bututun kewayawa suna ɗaukar haɗin flange tare da sassauƙan haɗin gwiwa don rage girgiza; na waje{1}} bututun feshin zagayawa sanye da kayan tacewa don hana toshe bututun ƙarfe.

 

3.2 Dabarun Aiki & Kulawa

 

Kulawa na yau da kullun: Tsaftace waje -matatar zagayawa kowane wata, bincika nozzles don toshewa; duba bel ɗin fan da aikin mota kwata-kwata, ƙara sassauƙa sassa.

Kulawa na yau da kullun: Coils mai tsaftar sinadari daki-daki {{0} kowace shekara don cire sikeli da datti don ingantacciyar hanyar musayar zafi; duba lalatar coil kowace shekara kuma a maye gurbin lalacewa akan lokaci.

Winter Anti{0}Daskarewa: Anti{0}Tsarin daskarewa da ake buƙata a yankunan arewa masu sanyi: ƙara maganin daskarewa a waje{1}}ruwa mai zagayawa ko kuma zubar da ruwa da aka tara a cikin bututun mai yayin rufewa don gujewa fashewar nada.

 

4. Kwatanta tare da Buɗe Hasumiyar sanyaya: Me yasa aka fi son Nau'in Rufe don Kettle Reaction

 

 

Girman Kwatancen	Hasumiyar sanyaya Rufe	Bude Hasumiyar Sanyi	Daidaitawa ga Kettles Reaction
Matsakaici Gurbacewa	Rufe wurare dabam dabam, babu najasa shiga	Haɗin kai tsaye tare da iska, mai sauƙin gabatar da ƙura da ƙananan ƙwayoyin cuta	Nau'in rufaffiyar da aka fi so don manyan tsare-tsare masu tsabta da kafofin watsa labarai masu lalata
Ayyukan Tashin Ruwa	Ƙananan amfani da ruwa (≈1-2m³/100m²·h)	Yawan amfani da ruwa (≈10-15m³/100m²·h)	Ƙarin tattalin arziki a cikin ruwa{0}}arancin wurare
Kariyar Kayan aiki	Yana hana ƙyallen jaket da lalata	Mai yuwuwa ga ƙwanƙwasa da toshewa, yana rage tasirin kettle yadda ya dace	Yana haɓaka rayuwar kayan aiki a cikin dogon lokaci{0}} aiki
Zuba Jari na Farko	Ingantacciyar girma (sau 1.5-2 na buɗaɗɗen nau'in)	Ƙananan	Ƙananan rayuwa - farashin zagayowar (bayarwa a cikin shekaru 2-3)

 

 

5. Shari'ar Aikace-aikacen Masana'antu

 

Kyakkyawan kamfani mai sinadari yayi amfani da kettles dauki 5000L don samar da kayan polymer. Asalin buɗaɗɗen hasumiya mai sanyaya ya haifar da ƙima mai tsanani a cikin riguna na kettle, 15% ƙananan ƙarancin samfur da rufewa akai-akai don tsaftacewa. Bayan maye gurbinsa da L-Zhou-Bing-Feng rufaffiyar hasumiya mai sanyaya (wanda aka sanye shi da 316L na bakin karfe da tsarin sarrafa zafin jiki):

Ana sarrafa canjin yanayin zafi a cikin ± 0.5 digiri, tsabtar samfurin ya karu zuwa 99.8%;

Ceton ruwa na shekara-shekara ≈12,000m³, lokacin rufewar tsaftacewa ya ragu da sa'o'i 200;

Ingancin aikin kayan aiki ya inganta da kashi 25%, cikakken farashi na shekara-shekara ya ragu da kashi 18%.

 

6. Kammalawa

 

Rufaffiyar hasumiya mai sanyaya don kettles sune kayan aiki masu mahimmanci don amintattun, inganci da matakan daidaita muhalli. Dual{1}} fasaha na musanyar zafi na kewayawa yana magance ainihin wuraren jin zafi na sanyaya wutar lantarki. Za'a iya samun cikakkiyar fa'ida ta hanyar daidaitaccen ma'auni daidai gwargwadon nauyin zafi, matsakaicin halaye da yanayin shigarwa, kazalika da tsananin yarda da ƙayyadaddun bayanai a cikin shigarwa, aiki da kiyayewa.

 

Don tsarin kettle na amsawa a cikin sinadarai, magunguna da sauran masana'antu, rufaffiyar sanyaya hasumiya ba kayan aikin sanyaya ba ne kawai har ma da mahimman abubuwan da ke tabbatar da ingancin samfur, rage farashin aiki da guje wa haɗarin aminci. Tare da haɓaka basirar masana'antu, ƙa'idodi na hankali da dawo da zafi mai sharar gida za su zama abubuwan da ke faruwa, suna ƙara haɓaka fa'idodin tsarin sanyaya kwantena.