Aikace-aikacen Rufe- Hasumiya na sanyaya da'ira a cikin Maganin Zafin Karfe da Masana'antar Kammala Sama

Aikace-aikace naRufe - Hasumiya Masu Kwanciyar Hankalia cikin Ƙarfe Zafin Jiyya da Masana'antar Kammala Surface

Maganin zafi na ƙarfe da ƙare saman ƙasa sune filayen da ke da tsananin tsananin buƙatun kula da zafin jiki. Tsari kamar quenching, tempering, vacuum oven aiki, da plating baths duk sun dogara da tsayayyen tsarin sanyaya mai tsabta.

Amma tsarin sanyaya sau da yawa shine "kisan boye" akan layin samarwa. Yawancin masana'antu har yanzu suna amfani da hasumiya na sanyaya buɗaɗɗen gargajiya. Bayan 'yan shekaru, ma'auni yana yin kauri a cikin riguna na ruwa na tanderun, yanayin zafi ba zai iya sarrafawa ba, ingancin samfur yana canzawa, kuma ana iya kawar da duk nauyin wutar lantarki. Layukan da aka soke guda ɗaya na iya kashe dubban ɗaruruwan.

Rufe - hasumiya masu sanyaya da'irasuna maye gurbin buɗaɗɗen hasumiya a matsayin mafi kyawun zaɓi don maganin zafi da masana'antu na gamawa.

Bari mu kalli aikace-aikace na yau da kullun.

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Aikace-aikace 1: Kwantar da Tanderu Cooling

Quenching ya haɗa da dumama kayan aiki sama da yanayin zafi mai mahimmanci sannan kuma sanyaya shi cikin sauri don samun tsarin martensitic ko bainite. Adadin sanyaya kai tsaye yana rinjayar taurin da taurin aikin.

A cikin hanyoyin "sanyi na waje" gama gari, ruwan sanyi yana gudana ta cikin jaket ɗin tanderun don cire zafi. Ingancin da yanayin zafin wannan ruwan sanyi yana da mahimmanci.

Matsaloli tare da buɗewar hasumiya mai sanyaya:

Ruwan da ke yawo a cikin buɗaɗɗen hasumiya yana fuskantar iska kai tsaye. Ganye, ƙura, da ƙazanta koyaushe suna shiga tsarin. Calcium da magnesium ions sun kasance suna mai da hankali saboda ƙaura, suna yin sikeli mai kauri akan bangon ciki na jaket na ruwa na tanderun. Sikeli mara kyaun jagorar zafi - zafin bangon tanderun ya zama mara daidaituwa, yana haifar da babban bambancin tauri a sassa daban-daban na kayan aikin, ko ma tsagewa. A cikin lokuta masu tsanani, ma'auni yana toshe hanyoyin ruwa, tanderun yana yin zafi a cikin gida kuma ya lalace, kuma an kwashe dukan tanderun.

Yadda arufaffiyar - hasumiya mai sanyaya da'irayana magance matsalar:

Rufe{0} hasumiyar sanyaya da'ira tana amfani da madaidaicin madaidaicin madaidaici. Ruwan sanyaya a cikin jaket ɗin tanderun yana yawo a cikin rufaffiyar gadaje, ba ya taɓa iskar. Najasa ba zai iya shiga ba, kuma babu ƙashin ruwa ko maida hankali. Ganuwar ciki na jaket ɗin tanderun ta kasance mai tsabta kuma ba ta da ma'auni. The tanderu bango zafin jiki ne uniform, quenching ingancin ne barga, da kuma tanderun rayuwa ne ƙwarai mika.

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Aikace-aikace 2: Vacuum Furnace Cooling

Tushen wuta yana yin maganin zafi a yanayin zafi mai zafi kuma yana buƙatar ingantaccen hatimi mai girma. Tsarin sanyaya yana da alhakin sanyaya harsashi na tanderu, mai musayar zafi, da saitin famfo.

Matsaloli tare da buɗewar hasumiya mai sanyaya:

Ruwan da ke yawo a cikin hasumiya mai buɗewa ya ƙunshi narkar da iskar oxygen, ƙazanta, da ƙananan ƙwayoyin cuta. Lokacin da wannan ruwan ya shiga jaket ɗin sanyaya na tanderu, yana haifar da lalata da ƙumburi a yanayin zafi mai yawa. Idan jaket ɗin ruwa na tanderun ya lalace, amincin injin ya ɓace, kuma duk nauyin wutar tanderan ya rushe. Wuraren murhun wuta suna da tsada kuma suna ɗaukar lokaci{3}} don gyarawa.

Yadda arufaffiyar - hasumiya mai sanyaya da'irayana magance matsalar:

Rufaffiyar hasumiya mai sanyaya da'ira tana amfani da ruwa mai tsafta ko ruwa mai laushi a cikin rufaffen madauki, wanda babu narkar da iskar oxygen ko ƙazanta. Rufaffen madauki yana hana gurɓataccen waje. Jaket ɗin ruwa na tanderun ba ya lalata ko sikeli. Wutar tanderu tana aiki a tsaye na dogon lokaci, tare da tsawaita tazara tsakanin gyare-gyare.

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Aikace-aikace 3: Plating Bath Cooling (Zinc/Chromium)

A lokacin da ake yin amfani da wutar lantarki, electrolyte a cikin wankan plating yana zafi saboda wutar lantarki. Idan yawan zafin jiki ya yi yawa, abubuwan da ake ƙarawa suna bazuwa, ingancin sutura ya lalace, kuma ingancin halin yanzu ya ragu. Saboda haka, plating wanka yana buƙatar ci gaba da sanyaya.

Matsaloli tare da buɗewar hasumiya mai sanyaya:

Hasumiya mai buɗewa tana kwantar da maganin plating ta hanyar musayar zafi. Amma buɗaɗɗen tsarin ruwa cikin sauƙi yana toshe na'urar musayar zafi, yana rage saurin canja wurin zafi kuma yana haifar da plating zafin wanka don fita daga sarrafawa. Mafi muni, idan mai musayar zafi ya zube, ƙazanta da ƙwayoyin cuta daga buɗaɗɗen ruwa suna gurɓata maganin plating mai tsada. Duk wankan ya lalace - babbar asara.

Yadda arufaffiyar - hasumiya mai sanyaya da'irayana magance matsalar:

Rufaffen hasumiya mai sanyaya da'ira na iya amfani da ruwa mai tsafta azaman matsakaiciyar sanyaya a cikin rufaffiyar madauki - babu sikeli, na'urar musayar zafi tana da inganci. Ko da mai musayar zafi da gangan ya zube, ruwa mai tsafta ba zai gurɓata maganin plating ba. Plating rayuwar wanka an tsawaita, kuma plating ingancin ya kasance barga.

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Aikace-aikace 4: Rectifier Cooling don Anodizing

A cikin tsarin anodizing, masu gyara suna canza AC zuwa ikon DC don wanka mai anodizing. Masu gyara suna haifar da zafi mai yawa yayin aiki kuma suna buƙatar ci gaba da sanyaya.

Matsaloli tare da buɗewar hasumiya mai sanyaya:

Rashin ingancin ruwa daga buɗaɗɗen hasumiya yana haifar da haɓaka sikeli da toshewa a cikin wuraren sanyaya ruwa na ciki na mai gyara. Ruwan sanyaya yana raguwa, zafin jiki mai gyara ya tashi, kayan aikin lantarki suna saurin tsufa, kuma mai gyara zai iya konewa. Maye gurbin mai gyara yana kashe dubunnan ɗaruruwan, kuma asarar samarwa ta ma fi girma.

Yadda arufaffiyar - hasumiya mai sanyaya da'irayana magance matsalar:

Rufaffiyar hasumiya mai sanyaya rai ({0}) tana ba da tsabtataccen ruwa mai sanyaya ga mai gyara. Wuraren ba su da ma'auni da toshewa. Mai gyara yana kula da yanayin aiki na yau da kullun, an tsawaita rayuwar kayan aiki, kuma ƙimar gazawar ta ragu sosai.

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Takaitacciyar: Me yasaRufe - Hasumiya Masu Kwanciyar HankaliMafi Kyau don Maganin Zafi da Ƙarshen Sama?

Don maganin zafi da masana'antu na gamawa, tsarin sanyaya ba kayan aikin taimako bane - babbar hanyar haɗin gwiwa ce wacce ke ƙayyade ingancin samfur da farashin samarwa.Hasumiya mai sanyayawar kewayawa ta rufe{{0}na iya kashe kuɗi gaba fiye da buɗaɗɗen hasumiya, amma abin da yake adanawa shine:

• Dubu ɗaruruwan suna gyaran tanderu

• Dubu-dubu-dubu-dubu-dubbai a cikin asarar gurbacewar wanka

• Dubban ɗaruruwan a maye gurbin gyarawa

• Asarar samfurin da aka goge

• Asara daga raguwar samarwa

Oasis Bingfeng - 24 shekaru sun mayar da hankali kan rufaffiyar hasumiya mai sanyaya rai. Samar da sikeli-free sanyaya mafita ga zafi magani da saman karewa masana'antu.